Cleantech industry
Clean Technology Solutions for Sustainable Industrial Growth
The Cleantech Industry is leading the global transition towards environmentally responsible and energy-efficient manufacturing. From renewable energy systems to energy-efficient building technologies, clean technology encompasses a broad range of innovations that reduce environmental impact while maintaining operational efficiency. At the core of these innovations lies the need for specialized engineering, GMP-compliant infrastructure, regulatory adherence, and sustainable design principles.
Collabtec Design Build Pvt Ltd offers complete engineering and design support for the Cleantech industry — from concept development to full-scale project execution. With in-depth industry knowledge, multi-disciplinary capabilities, and a commitment to compliance with global standards, we enable our clients to deliver high-performance clean energy systems and facilities.
Renewable Energy Engineering Services
As a backbone of the Cleantech Industry, renewable energy infrastructure demands precision engineering, future-ready layouts, and regulatory-compliant integration. Whether it’s solar, wind, battery, or biofuel technology, the transition to renewable energy requires specialized plant design, sustainable utilities, and efficient material handling. Collabtec Design Build Pvt Ltd is at the forefront of delivering tailored engineering solutions that cater to the complete lifecycle of renewable energy production and processing units — from concept to commissioning.
Solar Photovoltaic (PV) Module Manufacturing Plants
The solar industry continues to expand rapidly, driven by international climate goals and national renewable energy missions. Setting up a PV module manufacturing facility demands cleanroom-class environments, stringent contamination control, and seamless utility integration.
Collabtec supports clients with:
- Cleanroom infrastructure compliant with ISO Class 6 to 8 standards
- Dust-free, temperature- and humidity-controlled assembly lines
- Specialized utility systems like nitrogen distribution, static discharge protection, and vibration-isolated flooring
- Process layout planning for ingot slicing, wafer cleaning, cell coating, and module lamination
- Coordination with automation and machine suppliers for production line synchronization
We ensure these facilities are aligned with government policies like the PLI scheme, MNRE guidelines, and are ready for ISO and IEC certifications.
Battery and Energy Storage Facilities
The rise of electric mobility and smart grids is pushing the demand for lithium-ion battery production and large-scale energy storage solutions. These plants require a mix of dry room design, hazardous area zoning, precision-controlled environments, and safe material handling systems.
Collabtec provides:
- Engineering of dry rooms with dew point up to -40°C using molecular sieve and HVAC integration
- Explosion-proof design for solvent storage and electrolyte filling areas
- Layouts for cell preparation, forming, aging, sorting, and BMS integration
- Automation planning for pick-and-place, cell welding, pouch sealing, and case crimping
- Electrical distribution systems capable of handling DC testing and charging infrastructure
All designs adhere to NFPA 70, BIS safety standards, and are tailored for GMP-like compliance in manufacturing best practices.
Biofuel Production Units
Biofuels, such as biodiesel and bioethanol, are critical to the circular economy and waste-to-energy goals. Designing these plants involves handling flammable materials, temperature-sensitive fermentation processes, and high-efficiency separation systems.
Collabtec’s design capabilities include:
- Process and utility integration for transesterification, fermentation, and distillation
- Explosion-proof zones for methanol and ethanol storage
- Waste heat recovery and condensate recycling systems
- Feedstock preprocessing units for algae, jatropha, molasses, or kitchen waste
- Material balancing and process simulations for optimizing yield
We ensure that the facilities meet CPCB norms, factory licensing requirements, and are compatible with biofuel blending mandates from regulatory authorities.
Wind Turbine Component Manufacturing Setups
Wind turbine components — blades, nacelles, generators, and control electronics — require heavy-duty, high-precision manufacturing setups. These facilities must support large-scale material handling, surface finishing, climate-sensitive resin curing, and precision machining.
Collabtec assists in:
- Structural engineering for heavy-load crane systems and long-span bays
- Resin-curing zones with temperature and humidity controls
- Layouts for blade molding, composite layering, trimming, and balancing
- Energy-efficient ventilation and dust collection systems for fiberglass processing
- Electrical planning for high-capacity motors, winders, and turbine simulators
Our engineering team aligns with standards such as IEC 61400, OSHA regulations, and wind-specific industry codes.
Our team develops front-end engineering design (FEED) and detailed engineering packages that comply with national and international energy standards. From layout planning to HVAC zoning for temperature-sensitive components, we ensure facilities are optimized for energy performance and operational excellence.
Sustainable Manufacturing Facility Design
Collabtec specializes in designing sustainable manufacturing facilities with minimal environmental footprints. We incorporate:
- Low-emission material usage
- Waste minimization strategies
- Water and energy recycling systems
- Integrated solar and natural lighting solutions
These sustainable design features help clients meet LEED, IGBC, and GMP certifications while improving long-term operational efficiencies. Our experience in building cleanrooms, controlled environments, and precision HVAC systems positions us as a leader in the Cleantech Industry infrastructure domain.
Cleanroom Design for Cleantech Applications
In advanced Cleantech manufacturing sectors such as solar PV, lithium battery assembly, and semiconductor-based products, cleanroom compliance is essential. We design and deliver:
- ISO Class 5 to Class 8 cleanrooms
- Air handling units with HEPA/ULPA filters
- Humidity and particle control
- Cleanroom-compatible materials and MEP systems
Collabtec ensures that cleanroom facilities meet the stringent guidelines of ISO 14644, SEMI standards, and NABL/NABH requirements depending on the application.
Turnkey Project Management for Clean Technology Plants
As a trusted turnkey project partner, Collabtec handles end-to-end project execution, including:
- Site feasibility analysis
- Layout and block diagram preparation
- FEED and detailed engineering
- Vendor and equipment selection
- Procurement and construction
- Equipment commissioning and validation
Our team follows a structured project lifecycle methodology aligned with PMI, ISO 9001, and industry best practices. This ensures timely project delivery while maintaining budgetary control and GMP compliance.
Environmental Compliance and Regulatory Advisory
One of the biggest challenges in the Cleantech Industry is aligning with the evolving regulatory frameworks such as:
- Pollution Control Board (PCB) clearances
- Environmental Impact Assessments (EIA)
- Waste Disposal Rules under the Hazardous Waste Management Act
- Factory compliance under the Factories Act, 1948
Collabtec supports clients with:
- Documentation and submission for statutory approvals
- EHS audits and corrective action plans
- Development of SOPs and training modules
- Support during inspection and certification processes
Our dedicated regulatory compliance team ensures that all projects meet mandatory national and global environmental requirements.
Energy Optimization and Utility Design
Energy use in Cleantech facilities must be efficient, reliable, and scalable. Collabtec’s engineering teams deliver:
- Low-energy lighting and HVAC designs
- Compressed air and vacuum systems
- Renewable energy integration (solar PV, wind, biomass)
- Real-time energy monitoring and control systems
We conduct detailed energy audits and propose design alternatives that lower operational costs and carbon emissions. Our utility engineering services ensure optimal resource usage and infrastructure resilience.
Material Handling and Automation in Cleantech Units
Efficient and contamination-free material movement is crucial for Cleantech production. Collabtec offers integrated designs for:
- Conveyor and robotic handling systems
- Automated warehousing
- AGV and cleanroom transfer trolleys
- Material traceability solutions
By integrating Industry 4.0 solutions such as IIoT and SCADA systems, we help facilities achieve real-time control and predictive maintenance for mission-critical equipment.
HVAC and Containment Systems for Energy Manufacturing
Manufacturing environments in solar, wind, and bio-energy sectors often involve hazardous processes. Our HVAC engineering focuses on:
- Explosion-proof and flame-resistant designs
- Safe exhaust systems for volatile vapors
- Negative/positive pressure balancing
- Clean zone/dirty zone airlock integration
These designs are aligned with international codes such as ASHRAE, NFPA, and GMP guidelines.
Validation and Certification Support for Cleantech Projects
Certification readiness is a core requirement in the Cleantech Industry. Whether targeting:
- ISO 14001: Environmental Management Systems
- ISO 50001: Energy Management Systems
- CE/UL product certifications
- Government incentives and green subsidies
Collabtec supports you in documentation, validation protocols, and internal audits to achieve certifiable compliance. Our engineers are trained in validation lifecycle management (IQ/OQ/PQ), ensuring risk-based qualification is achieved before operation.
Collabtec’s Multi-Disciplinary Strengths in Cleantech Engineering
Collabtec integrates multiple disciplines to offer seamless design-build solutions under one roof:
Architecture and Structural Design
- BIM-based planning and visualization
- Earthquake-resistant structural engineering
- Thermal mass optimization
- Low-carbon footprint material integration
Process Engineering
- Process Flow Diagrams (PFDs) and P&IDs
- Equipment sizing and layout
- Mass and energy balance
- Utility requirement mapping
MEP Engineering
- Electrical panels and substation design
- Fire detection and suppression systems
- Water treatment and recycling
- Building Management System (BMS) and EMS
Procurement and Vendor Management
- Vendor qualification and bidding process
- Technical specification and datasheet generation
- FAT/SAT coordination and documentation
- Long-lead item tracking and logistics planning
Site Execution and Supervision
- Civil and interior work execution
- Safety and HSE monitoring
- Commissioning, punch-list closure
- Hand-over with as-built documentation
Process Equipment Sourcing for Cleantech Manufacturing
Process reliability in the Cleantech Industry is largely driven by equipment performance. We assist with sourcing and integrating:
- Reactors, mixers, blenders
- Solar cell coating machines
- Lithium cell testing and forming equipment
- Biogas digesters and pyrolysis reactors
Our expertise ensures that all equipment is sourced from certified vendors and is validated against critical performance parameters before integration.
Cleanroom Material and Utility Integration
Material compatibility in cleanroom environments is non-negotiable. Collabtec integrates:
- Non-particulating wall panels and epoxy flooring
- Cleanroom-grade lighting and HVAC ducting
- SS furniture and autoclavable utilities
- Electromagnetic-safe wiring and grounding systems
We follow ISO and IS standards for material approval and quality assurance at each construction milestone.
Project Documentation and Quality Assurance
For any cleantech infrastructure project, documentation plays a vital role in operational transparency and audit readiness. Our QA/QC services include:
- Design Dossiers and Equipment Qualification
- FAT/SAT Reports
- HAZOP and risk analysis
- Change control and deviation reports
- Validation Master Plans (VMPs)
All documentation is maintained in line with regulatory guidelines and ISO quality standards.
Why Choose Collabtec for Cleantech Industry Projects?
 Collabtec stands out due to its:
- 20+ years of multidisciplinary engineering experience
- Proven record in delivering compliant cleanrooms and energy facilities
- Team of domain experts in mechanical, electrical, civil, process, and environmental engineering
- End-to-end EPCM capability – from feasibility to facility commissioning
- In-house consultants for ISO, GMP, LEED, and IGBC
Complete understanding of statutory compliance, certification readiness, and sustainability metrics
The Future of Cleantech Projects with Collabtec
As Cleantech evolves toward digitization, decarbonization, and decentralized energy, Collabtec is already gearing up with next-gen capabilities:
- Smart BMS and digital twins
- Modular prefab infrastructure
- Green building analytics
- Real-time energy dashboards
- AI-driven maintenance forecasting
Our team is ready to partner with industries, startups, and innovators building the future of sustainable manufacturing.
Conclusion
Collabtec Design Build Pvt Ltd is your strategic partner in building high-performance, certified, and sustainable infrastructure for the Cleantech Industry. From FEED to facility commissioning, our engineering-led approach ensures every component of your plant or manufacturing unit meets regulatory, operational, and environmental excellence.
We do not just build facilities; we engineer sustainable ecosystems for the future.
